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Capabilities & Testing

Engineering-grade cable assemblies, built for reliability.

NEXDOT specializes in industrial cable assemblies and custom wire harnesses for automation, robotics, machine vision, and test & measurement. Every cable is built to your drawing, tested 100%, and shipped with a test report.

Our Manufacturing Capabilities

Seven core processes under one roof — from raw cable to finished assembly.

Wire Cutting & Stripping

Precision cutting and stripping for single conductors and multi-core cables.

Crimping

Terminal crimping with pull-force monitoring. Compatible with Molex, JST, TE, Delphi and more.

Soldering & Tinning

Hand soldering and tinning for reliable electrical connections.

Overmolding & Injection

Custom overmolded connectors and strain relief.

Heat Shrink & Shielding

Heat shrink tubing, braided shielding and foil shielding for signal integrity.

Assembly & Harnessing

Full harness assembly, from single cable to complex multi-branch harnesses.

Connector Termination

M8, M12, D-sub, circular connectors, LEMO-compatible and more.

Our Process

From your drawing to a tested, documented shipment.

  1. Send your drawing or part numberPDF, photo or a physical sample — whatever you have.
  2. Engineering reviewWe check pinout, connector, cable spec and application.
  3. Quote within 24 hoursWith lead time, MOQ and testing details.
  4. Prototype & approvalWe build a sample for your approval before volume.
  5. Production & testing100% tested before shipment.
  6. Delivery & traceabilityShipped with test report and batch records.

Testing & Quality Control

Every NEXDOT cable is 100% electrically tested before shipment. No exceptions.

  • Continuity testing — every pin verified for correct connection
  • Short circuit testing — no unintended shorts between conductors
  • Pin-to-pin verification — tested against your drawing or the OEM pinout
  • Pull force testing — crimp pull-force monitored and recorded
  • Hi-pot testing (optional) — available for high-voltage applications
  • Visual inspection — connector seating, strain relief, labeling and finish
  • Test report — shipped with every order, batch traceable

Certifications & Compliance

Compliance documentation provided with your shipment.

  • CE — European conformity for industrial equipment
  • RoHS — restriction of hazardous substances
  • REACH — EU chemical compliance
  • UL-listed wire and components — available on request
  • ISO 9001 quality management system — available on request

Equipment & Facility

The equipment behind every assembly we ship.

Wire cutting & stripping machines

Length-accurate cuts and clean strips, batch after batch.

Automatic & semi-automatic crimping machines

Consistent crimp quality for samples and volume runs alike.

Pull-force testing equipment

Every crimp setting verified before it reaches production.

Soldering stations

Controlled temperature for reliable hand-soldered joints.

Overmolding equipment

Custom strain relief and sealed connector backs.

Electrical testing benches

100% continuity and pin-to-pin verification on every cable.

Prototype to Production

Built for urgent replacements and volume programs alike.

  • Low MOQ — prototype quantities welcome
  • 3–5 days for urgent replacements
  • Engineer-to-engineer — technical answers within 24 hours
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