Capabilities & Testing
Engineering-grade cable assemblies, built for reliability.
NEXDOT specializes in industrial cable assemblies and custom wire harnesses for automation, robotics, machine vision, and test & measurement. Every cable is built to your drawing, tested 100%, and shipped with a test report.
Our Manufacturing Capabilities
Seven core processes under one roof — from raw cable to finished assembly.
Wire Cutting & Stripping
Precision cutting and stripping for single conductors and multi-core cables.
Crimping
Terminal crimping with pull-force monitoring. Compatible with Molex, JST, TE, Delphi and more.
Soldering & Tinning
Hand soldering and tinning for reliable electrical connections.
Overmolding & Injection
Custom overmolded connectors and strain relief.
Heat Shrink & Shielding
Heat shrink tubing, braided shielding and foil shielding for signal integrity.
Assembly & Harnessing
Full harness assembly, from single cable to complex multi-branch harnesses.
Connector Termination
M8, M12, D-sub, circular connectors, LEMO-compatible and more.
Our Process
From your drawing to a tested, documented shipment.
- Send your drawing or part numberPDF, photo or a physical sample — whatever you have.
- Engineering reviewWe check pinout, connector, cable spec and application.
- Quote within 24 hoursWith lead time, MOQ and testing details.
- Prototype & approvalWe build a sample for your approval before volume.
- Production & testing100% tested before shipment.
- Delivery & traceabilityShipped with test report and batch records.
Testing & Quality Control
Every NEXDOT cable is 100% electrically tested before shipment. No exceptions.
- Continuity testing — every pin verified for correct connection
- Short circuit testing — no unintended shorts between conductors
- Pin-to-pin verification — tested against your drawing or the OEM pinout
- Pull force testing — crimp pull-force monitored and recorded
- Hi-pot testing (optional) — available for high-voltage applications
- Visual inspection — connector seating, strain relief, labeling and finish
- Test report — shipped with every order, batch traceable
Certifications & Compliance
Compliance documentation provided with your shipment.
- CE — European conformity for industrial equipment
- RoHS — restriction of hazardous substances
- REACH — EU chemical compliance
- UL-listed wire and components — available on request
- ISO 9001 quality management system — available on request
Equipment & Facility
The equipment behind every assembly we ship.
Wire cutting & stripping machines
Length-accurate cuts and clean strips, batch after batch.
Automatic & semi-automatic crimping machines
Consistent crimp quality for samples and volume runs alike.
Pull-force testing equipment
Every crimp setting verified before it reaches production.
Soldering stations
Controlled temperature for reliable hand-soldered joints.
Overmolding equipment
Custom strain relief and sealed connector backs.
Electrical testing benches
100% continuity and pin-to-pin verification on every cable.
Prototype to Production
Built for urgent replacements and volume programs alike.
- Low MOQ — prototype quantities welcome
- 3–5 days for urgent replacements
- Engineer-to-engineer — technical answers within 24 hours
