Custom Wire Harnesses

We design and manufacture custom wire harnesses to your exact specification — from hybrid harnesses combining RJ45 with PH/XH/Molex connectors, to IDC ribbon cables, encoder connection cables, and LEMO-compatible push-pull assemblies. Send us your drawing, part number, or a sample and we will engineer, produce and 100% test your harness.

Available Custom Wire Harnesses

RJ45 + Multi-Connector Hybrid Harness

IDC 1.27mm Flat Cable 40P

LEMO-Compatible Push-Pull Cable (8-Pin)

IDC 2.54mm Round Flat Cable 40P/50P

PH 2.0 to 3.81mm Terminal Harness

Encoder Connection Cable

CNC Tool Magazine Cable

Why Choose NEXDOT for Custom Wire Harnesses?

  • Engineering Support: 6+ years of hardware engineering experience — we speak your language.
  • Hybrid Harness Expertise: RJ45 + PH/XH/Molex + DC + fiber combinations in one assembly.
  • IDC & Ribbon Cables: 2.54mm round flat 40P/50P and 1.27mm flat 40P available.
  • LEMO-Compatible: Push-pull connector assemblies from 2-pin to 30-pin.
  • 100% Tested: Every harness electrically tested. CE, RoHS, REACH compliant.

Common Specifications

Category: Custom Wire Harnesses

Connectors: RJ45, PH, XH, VH, Molex, IDC, LEMO-compatible, DC, USB, fiber

Cable Types: Round flat, flat ribbon, shielded signal, power, hybrid

Pin Configurations: 2-pin to 50-pin (IDC 40P/50P, LEMO 2-30P)

Custom Options: Lengths, wire marking, connector combos, overmolding

Operating Temperature: 75°C (rated)

Certifications: CE, RoHS, REACH

Typical Applications

  • CNC machine tool connections (tool magazine, communication)
  • Encoder and servo signal transmission
  • Industrial communication and control systems
  • Machine vision and precision equipment
  • OEM / ODM projects with custom connector combos

Customization Available

Beyond standard variants, we build to your exact specification:

  • Custom lengths, pinouts, and connector configurations
  • OEM / ODM wire marking and labeling
  • Bulk and contract pricing for machine builders
  • Sample runs available for evaluation
Send Your Specs for a Quote

FAQ

Yes. Send us your drawing, BOM, or a sample — we will confirm and quote within 24 hours.
We offer flexible MOQs — samples for evaluation and bulk for production.
Yes. Hybrid harnesses with RJ45 + PH/XH/Molex/DC/fiber are a core capability.
Yes, push-pull LEMO-compatible assemblies from 2-pin to 30-pin.
Every harness undergoes 100% electrical continuity and insulation testing before shipment.

Related Product Types

  • Servo & Encoder Cables — for CNC and motion control platforms
  • Industrial Ethernet Cables — drag chain, Profinet, M12
  • Camera & Sensor Cables — machine vision and industrial sensors

Quality & Trust

  • 100% electrical testing on every cable before shipment
  • CE, RoHS & REACH compliant
  • Factory-direct pricing — no middleman markup
  • Technical questions answered within 24 hours
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